Fuel flexibility, high percentage RAP integration, and smart plants are thefuture of Asphalt Blending, which is what Alltech India Limited is renownedfor.
Alltech India Limited (formerly known as Alltech Industries India Pvt.Ltd.), headquartered in Mehsana, Gujarat, is redefining the future of roadconstruction through innovation, sustainability, and engineering excellence. Witha growing footprint in over 30 countries, Alltech stands at the forefront ofasphalt technology. At Alltech, we remain committed to excellence through rugged,robust, and reliable solutions to cater the demanding road constructionequipment needs, both in India and globally.
As infrastructure development accelerates across the globe, the need forintelligent, resource-efficient technologies has never been more urgent. Alltechis meeting this challenge with advanced asphalt solutions that combine high RAPcapability, fuel flexibility, and smart automation, bringing a new era ofperformance-driven sustainability to the road building industry.
Guided by the 4MStrategy
At the core of Alltech’s innovation roadmap is its proven 4M Strategy: Melting,Modification, Mixing, and Maintenance. Alltech’s 4M strategy is designed tocater every phase of the lifecycle of bituminous pavement – from bitumenmelting, then modifying bitumen to get superior properties, mixing withaggregates to form asphalt, and then, maintaining the bituminous pavement toreduce repair and pavement life cycle costs.
In the Road construction equipment landscape, Alltech is proud to be theonly one-stop solution that offers a comprehensive ecosystem of equipment designedto support the complete lifecycle of bituminous roads.
India’s first HighRAP Plant with coal-fired burner
The company marked an achievement of commissioning more than 30 AsphaltBatch Mix plants with coal fire burner. And, one of the most definingachievements in India’s RAP journey is the commissioning of the UNIBLACK 2250,180 TPH Asphalt Batch Mix Plant, in Rajasthan. This landmark installation isthe first in the country to successfully integrate a coal-fired burner whileincorporating over 50 per cent RAP with screening.
The plant features both RAC (Recycled Asphalt in the Mixer) and RAH (RAPRing in the Drying Drum) systems, enabling precise processing and temperaturecontrol of recycled materials. The inclusion of Foam Bitumen technology furtherenhances mix workability at lower temperatures, supporting warm mix productionand reducing emissions. This makes the UNIBLACK 2250 not just ahigh-performance machine but a statement of how innovation and affordabilitycan go hand-in-hand.
Also, the company will soon come with an even advanced solution tointegrate even high RAP percentage of up to 65 per cent.
UNIBLACK 2500 atAhmedabad Municipal Corporation
At the other end of the spectrum lies a plant that proves high RAP canthrive in urban environments as well. The UNIBLACK 2500, a 200 TPH Asphalt Batchmix plant, has been supplied to the Ahmedabad Municipal Corporation (AMC) andis powered entirely by gas for both aggregate and bitumen heating.
Despite its low-emission fuel configuration, this plant incorporates bothRAC and RAH for efficient RAP usage, delivering consistent quality whileminimizing its environmental footprint. Designed for city-scale infrastructureneeds, it reflects how RAP integration and clean combustion can work togetherto support India’s sustainable urban growth.
Freedom to choose:Fuel flexibility built-in
At Alltech, every plant is engineered to adapt. Whether the requirement isfor solid fuels like coal, liquid fuels such as diesel or LDO, or gaseous fuelsincluding LPG, CNG, or PNG, these plants are ready to heat aggregate andbitumen through versatile fuel sources. The Organic Heaters for bitumen heatingcan also use wood, briquettes, saw dust pellets and more.
This built-in fuel flexibility means project owners can select the mostappropriate fuel source based on cost, availability, or environmental goals — withoutchanging core equipment. This versatility isn’t just a technical advantage; itis an operational freedom that maximizes project success.
Smart Automationwith CYBERMIX™
Alltech’s technology is further empowered by CYBERMIX™, the Company’sproprietary asphalt plant control and automation software. From real-time plantmonitoring to remote diagnostics and detailed production reports, CYBERMIX™brings intelligence and ease to plant operations. It reduces the learning curvefor operators and ensures every mix meets the expected standards of preciseasphalt production.
As India embraces smarter infrastructure and sustainable development, therole of high RAP technologies, fuel-adaptive plants, and intelligent automationbecomes increasingly critical. With sustainable engineering, Alltech IndiaLimited continues to lead from the front, delivering performance through rugged,robust, and reliable solutions.